9 ways to avoid water hammer problems in steam pipelines
1.Providing adequate drainage prevents water hammer completely, for this the necessary safety measures must be taken so that the water (condensate) is drained before it accumulates in a sufficient quantity so that the steam collects it.
2.Incorporate documented operating procedures that serve as steps to be followed by plant personnel during the start and stop of the steam system. It is key to train the technical personnel responsible for the plant and the operators in the application of these procedures.
3.Improve steam quality, keeping steam as dry as possible at all times. This can be achieved by installing systems to recover condensate upstream in the meters and any other critical component of the steam system.
4.Prevent steam speeds from becoming excessive as a result of system modifications. The higher the speed, the greater the impact force during an event driven by steam flow.
5.Install a back pressure control valve in the steam pipe to prevent the pressure inside the boiler from reducing.
6.Implement steam traps according to the needs of the plant and design the pipeline with the aim of including a bypass system that allows a gradual heating and pressurization when starting, avoiding falling into the pressure differential.
7.Correct any occurrence of pipe sinking and missing, wet or damaged insulation that could cause condensate accumulation and exceed the capacity of the steam trap.
8.Install check valves after the traps, since otherwise the condensate would be allowed to be introduced back into the steam line or the plant during stops.
9.Tilt steam lines downward in the direction of flow, with purge points installed at regular intervals and at low points.
Check www.tjxysteel.com for more info
2.Incorporate documented operating procedures that serve as steps to be followed by plant personnel during the start and stop of the steam system. It is key to train the technical personnel responsible for the plant and the operators in the application of these procedures.
3.Improve steam quality, keeping steam as dry as possible at all times. This can be achieved by installing systems to recover condensate upstream in the meters and any other critical component of the steam system.
4.Prevent steam speeds from becoming excessive as a result of system modifications. The higher the speed, the greater the impact force during an event driven by steam flow.
5.Install a back pressure control valve in the steam pipe to prevent the pressure inside the boiler from reducing.
6.Implement steam traps according to the needs of the plant and design the pipeline with the aim of including a bypass system that allows a gradual heating and pressurization when starting, avoiding falling into the pressure differential.
7.Correct any occurrence of pipe sinking and missing, wet or damaged insulation that could cause condensate accumulation and exceed the capacity of the steam trap.
8.Install check valves after the traps, since otherwise the condensate would be allowed to be introduced back into the steam line or the plant during stops.
9.Tilt steam lines downward in the direction of flow, with purge points installed at regular intervals and at low points.
Check www.tjxysteel.com for more info
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